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Silk, optimal for variation in solder amount derived from resin!
It has a significant effect on controlling printing variation, bleeding, and solder collapse. By making the area around the opening on the substrate surface (back side) convex, the adhesion to the substrate is improved. *For more details, please download the PDF or contact us.*
By adding water-repellent and oil-repellent functions, control of bleeding and print durability are improved!
By adding water and oil-repellent functions, bleeding is suppressed and printability is improved. * Case studies are available in PDF format. * For more details, please download the PDF or contact us.
![[Column] About the Combination of Metal Masks](https://image.mono.ipros.com/public/product/image/23d/2000734916/IPROS31111165806198924240.png?w=280&h=280)
A thorough explanation focusing on the combination process! Also includes information on metal mask tension management.
Until detachable metal masks came into existence, a metal mask was synonymous with a metal mask with an aluminum frame. In terms of metal masks, the combination refers to the process of merging the SUS (or nickel) part with the aluminum frame (which is actually a framed mesh). In this column, we will introduce how the combination is done, how tension management of metal masks is carried out, and more. [Contents] ■ What exactly is the "combination of metal masks"? ■ How is the combination done? ■ How is the tension managed? *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.
![[Column] The History of Metal Masks](https://image.mono.ipros.com/public/product/image/c30/2000735634/IPROS82838107884784343038.png?w=280&h=280)
In the trend of lightweight and compact products, metal masks are undergoing various changes!
In this column, I would like to introduce the "History of Metal Masks." Metal masks, which are tools used for mounting electronic components onto circuit boards, have undergone various evolutions in line with the times. The history of the evolution of metal masks is closely related to the history of surface mount technology (SMT). Please take a moment to read it. [Contents] ■ History of Metal Masks ■ Manufacturing Methods and Evolution of Metal Masks ■ Options for Laser Metal Mask Processing ■ Future of Metal Masks *For more detailed information about the column, you can view it through the related links. Please feel free to contact us for more details.
If conditions are met, cost reduction is possible! We will introduce the situation of metal mask materials and our efforts. *Including checklists and web request systems.
In this column, we introduce the current situation of metal mask components and our company's initiatives. Recently, there has been much talk about price increases due to soaring raw material costs, and metal mask components are no exception to this trend. However, our company is not considering a price increase at this time. Furthermore, cost reductions are possible if conditions are met! We will explain in detail "how we can achieve low prices without compromising quality or delivery times" amid rising component costs. [Contents] ■ Current situation of metal mask components ■ Price structure of metal masks ■ Meiko Techno's initiatives - Metal mask web ordering system 'It's mono.net' - Programmatic editing 'Reduction of inspection labor through systematization' - Automation initiatives in the manufacturing process 'Counter' and 'Shelf Picard' - Patented detachable metal mask system ■ Selectable plans * A checklist to verify whether conditions are met is currently available in PDF format! Please give it a try. * For more details about the column, feel free to download the PDF or contact us.
![[Column] About the Delivery Time of Metal Masks](https://image.mono.ipros.com/public/product/image/54b/2000810286/IPROS80268044477557014945.jpeg?w=280&h=280)
Shipping can be done in as little as 3 hours! The keywords are "automation," "database," and "visualization."
In this column, we will thoroughly explain the delivery times for metal masks. It has become commonplace for e-commerce sites like Amazon, Rakuten, and Yahoo! to deliver products the next day. As for metal masks... surprisingly! They can be shipped in as little as 3 hours. Of course, various conditions must be met, but without any options, they can generally be shipped on the same day. Why is it possible to achieve such short delivery times? The keywords are "automation," "database," and "visualization." For more details, please refer to the related links. [Contents] 1. Overview of the metal mask manufacturing process 2. Factors affecting delivery time for each stage of the metal mask manufacturing process 3. Initiatives for each stage of the metal mask manufacturing process *You can view the detailed content of the column through the related links. For more information, please feel free to contact us.
![[Column] On Face-to-Face Interaction](https://image.mono.ipros.com/public/product/image/3ad/2001092011/IPROS47151692356483275952.jpeg?w=280&h=280)
In the production of metal masks, it is inseparable! An explanation of 'face viewing' and 'the difficulty of judgment.'
In this column, we will introduce "men-shi" (face view). The term that is inseparable from the production of metal masks is "men-shi." This word "men-shi" is likely not found in your average dictionary, and this time we will explain "men-shi" and "the difficulty of men-shi judgment." [Contents] ■ What is men-shi? ■ What are "frontal view" and "transparency"? ■ What is Gerber data? ■ Making men-shi judgments based on the information received is what it means to be a professional! *For detailed content of the column, you can view it through the related links. Please feel free to contact us for more information.
Supports fine pitch components and small-sized parts! We also offer products that suppress solder variation.
We would like to introduce the 'metal mask products' handled by Meiko Tech Co., Ltd. Starting with "Meiko Laser," which boasts stable cutting quality using fiber lasers, we offer a lineup that includes "Super Fine" and "Ultra Fine," which improve solder release by smoothing the walls of the openings. You can choose according to your needs. 【Partial Lineup】 ■Meiko Laser ■Super Fine ■Ultra Fine ■Convert Contact ■Water Repellent Coat, etc. *For more details, please refer to the PDF document or feel free to contact us.
By smoothing the opening wall surface, the solder's releaseability is improved!
Supports fine pitch components and small-sized components such as 0.4mm OFP, 0.5mm CSP, and 0603 CHIP! 【Maximum metal size】600×700 【Opening tolerance】±10μ 【Board thickness tolerance】±5μ 【Material】SUS304 *For more details, please download the PDF or contact us.
![[Column] On Wall Treatment of Metal Masks](https://image.mono.ipros.com/public/product/image/4c9/2000734897/IPROS60200070459239050072.jpeg?w=280&h=280)
Various technologies! An explanation of "wall treatment," including the basic reasons and types that require processing.
Wall surface treatment, as the name suggests, refers to "treating" the "wall surface." Here, the wall surface of the metal mask refers to the "opening wall surface." Applying physical or chemical treatment to the opening wall surface is referred to as treatment, and collectively, it is called "wall surface treatment." In this column, we introduce various aspects of "wall surface treatment," including types and methods. Please take a moment to read it. 【Contents】 ■ What is wall surface treatment? ■ Why is wall surface treatment necessary? ■ Basic reasons why wall surface treatment is needed ■ Types of wall surface treatment ■ Methods of removing (melting) ■ Methods of adding *For detailed content of the column, you can view it through the related links. For more information, please feel free to contact us.
![[Column] Commitment to Quality in Metal Mask Production](https://image.mono.ipros.com/public/product/image/e50/2000734901/IPROS08067775798336894372.png?w=280&h=280)
Quality improvement through "mechanisms" and "systematization" instead of "strict inspections"! Introducing our company's initiatives.
The efforts to create "high-quality products" are something that those reading this column are likely to think about regularly. Of course, our company is no different, and we are engaged in production daily, considering the specifications or requests from our customers to drill holes in stainless steel according to their designs. In the production of metal masks, there are many processes where human involvement is necessary, such as arrangement, editing, and combination, making it important to implement measures to prevent human error. Our factory's approach focuses on quality improvement through "systems" and "mechanisms" rather than just "strict inspections." *For more details on the column, you can view it through the related links. Please feel free to contact us for more information.*
![[Column] A Metal Mask Manufacturer Investigates Removable Metal Masks](https://image.mono.ipros.com/public/product/image/724/2000734907/IPROS25350092474853769639.png?w=280&h=280)
In addition to the detachable lineup, a space-saving metal mask with an aluminum frame type is also included!
The non-removable metal mask is made by adhering a SUS plate with holes created by laser processing to an aluminum frame covered with a resin mesh called "sha" using a special adhesive. The "removable metal mask" refers to a type that uses a SUS plate with holes created by the aforementioned laser processing, which is set into a dedicated frame. Our removable metal mask "Shippu" allows for the storage of only the SUS plate, significantly reducing the storage space required for metal masks. [Contents] ■ What is a removable metal mask? ■ Which metal mask manufacturers have removable metal masks? *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.
![[Column] I researched in-house production of metal masks.](https://image.mono.ipros.com/public/product/image/cb8/2000734913/IPROS34631443562517300101.png?w=280&h=280)
Introducing in-house production of laser processing metal masks! Listing the necessary "people," "things," and "activities."
Some customers may have thought, "Isn't it possible to produce metal masks in-house?" or "Can't we create metal masks more timely?" In this column, we will introduce the in-house production of laser-processed metal masks as a reference for those considering such options. We have summarized the focus on "People," "Things," and "Processes," so please take a moment to read it. [Contents] ■ How are metal masks actually made? ■ The "Things" needed for in-house production of metal masks ■ The "People" needed for in-house production of metal masks ■ The "Processes" needed for in-house production of metal masks *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.
![[Column] Design of Metal Mask Openings and Plate Thickness](https://image.mono.ipros.com/public/product/image/dc3/2000735623/IPROS80252092502474866722.png?w=280&h=280)
The selection of thickness is important for the "solder release property," which determines whether the cream solder can be removed cleanly!
This column explains "Metal Mask Opening Design and Thickness." The metal mask data, which serves as the opening data for the metal mask, is generally created to be the same size as the substrate pads. However, especially recently, the difficulty of implementation has increased, and it seems that things are not going as smoothly as expected. Therefore, based on the metal mask data provided by our customers, we will design the metal mask openings to achieve a printing state that is assumed to have no issues with component mounting quality. [Contents] 1. What is Metal Mask Data 2. About Metal Mask Opening Design 3. Details of Opening Design 4. Selection of Metal Mask Thickness 5. Bonus: History of Changes in Metal Mask Thickness *For detailed content of the column, you can view it through the related links. For more information, please feel free to contact us.
![[Column] What is a metal mask?](https://image.mono.ipros.com/public/product/image/30c/2000735638/IPROS03273500328754961418.png?w=280&h=280)
Used for efficiently applying cream solder! Simply put, it's a thin SUS plate with holes drilled in it!
Metal masks can be said to be synonymous with the quality of substrate mounting itself. However, there is far too little information available about metal masks in the world. Therefore, through this column, I thought it would be helpful to share information that could contribute to better product creation and, ultimately, to the improvement of quality in Japan's manufacturing industry. First, I will discuss "What exactly is a metal mask?" Please take a moment to read it. [Contents] ■ What is a metal mask? ■ What is the role of a metal mask? ■ How to use a metal mask *For detailed content of the column, you can view it through the related links. For more information, please feel free to contact us.
